Engineering Consultancy

Precision
Engineering &
Technical Design

Stellar Forged delivers CAD design, mechanical engineering, and manufacturing support to startups and industry leaders alike — with the rigour of aerospace, at the speed of a startup.

Currently accepting new clients Los Angeles, CA · International
CAD & Mechanical Design Manufacturing Engineering Drone & UAV Systems Technical Documentation FEA & Structural Analysis Tolerance & DFM Review Medical Device Engineering CAD & Mechanical Design Manufacturing Engineering Drone & UAV Systems Technical Documentation FEA & Structural Analysis Tolerance & DFM Review Medical Device Engineering
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Years Combined Experience
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Projects Delivered
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Core Service Verticals
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Continents Served
LA-based International reach

Who We Are

Built for Engineers. Trusted by Founders.

Stellar Forged is an international engineering and technical consultancy headquartered in Los Angeles. We embed directly with product teams to deliver high-precision CAD work, manufacturing support, and medical device engineering — without the overhead of a large agency.

Aerospace-grade precision on every deliverable
Experienced across hardware startups and enterprise clients
Flexible retainer and project-based engagement models
From concept and CAD through to CDR and production support

What We Do

Our Core Services

Specialist expertise delivered as a focused team — not a staffing agency.

01
CAD & Engineering Design

Detailed 3D modelling, technical drawing packages, tolerance analysis, and product design from concept through CDR. Proficient in SolidWorks, CATIA, and Fusion 360.

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02
Manufacturing Engineering

Work orders, manufacturing drawings, issue tracking, and production documentation. We support your team from prototype through volume production, keeping programmes on schedule.

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03
Medical Hardware Engineering

Mechanical design and manufacturing support for medical device startups — from early-stage prototypes through design freeze. Experienced with biocompatible materials, cleanroom constraints, and FDA documentation requirements.

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Technical Depth

What We Bring to Your Project

Our team brings deep hands-on hardware and systems experience — covering the full product lifecycle from concept through production.

01
3D Modelling & FEA
Parametric modelling, stress and thermal simulation, structural analysis, and design for manufacture (DFM) reviews.
02
Drone & UAV Systems
Full-system design for unmanned platforms including payload mechanisms, frame structures, and avionics integration.
03
Manufacturing Support
Work orders, BOM management, supplier liaison, and production readiness support to keep programmes on schedule.
04
Technical Documentation
CDR packages, ICD documents, BOM management, and manufacturing-ready drawing sets that meet industry standards.
structural_assy_v3.asm Active
// Material & Mass
MaterialAl 7075-T6
Total Mass2.847 kg
Wall Thickness1.5 – 3.0 mm
// FEA Results
Von Mises (peak)312 MPa
Safety Factor3.2×
Max Deflection0.23 mm
FEA StatusPASS ✓
// Drawing Package
RevisionRev C
Tolerance± 0.05 mm
CDR ApprovalApproved ✓
// BOM Summary
Line Items47
Custom Parts12
Off-the-shelf35
BOM StatusReleased ✓
Ready to move fast?
Let's talk about
your next project.

We work on a flexible retainer or fixed-scope basis. Engagements typically start within two weeks.

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